The polyester-nylon bound mesh fabric set is a coordinated product set made from polyester-nylon blended mesh as the main fabric, combined with polyester-nylon binding tape and precision stitching. Its core advantages include excellent breathability and moisture permeability from the mesh structure, high abrasion resistance and wrinkle resistance from the polyester-nylon blend, and enhanced edge strength and durability through binding workmanship. It is suitable for apparel, home textiles, and industrial textile applications, offering both functional performance and structural stability.
Polyester-nylon mesh: Typically blended polyester and nylon at ratios such as 70:30 or 60:40 (some variants include spandex for added elasticity). Warp knitting or weft knitting forms a mesh structure with round, hexagonal, or diamond-shaped openings, combining polyester’s stiffness and abrasion resistance with nylon’s softness and toughness.
Polyester-nylon binding: Polyester-nylon blended binding tape (commonly cut at a 45° bias) is used to lock or roll the mesh edges, preventing fraying and curling while enhancing edge tensile strength and overall durability of the set.
| Material | Core Performance | Typical Parameters |
|---|---|---|
| Polyester-nylon mesh | Breathable & moisture-permeable | Air permeability ≥ 800 mm/s; moisture permeability ≥ 5000 g/(㎡·24h), suitable for hot and humid environments |
| Abrasion- & wrinkle-resistant | Breaking strength ≥ 400 N/5 cm; maintains shape after repeated folding | |
| Elastic adaptability | With spandex: elastic recovery ≥ 90%; without spandex: stable structure with minimal sagging | |
| Polyester-nylon binding tape | High tensile strength & abrasion resistance | Breaking strength ≥ 300 N; wash color fastness ≥ Grade 4 |
| Easy to sew | 45° bias cut adapts to curved or circular edges for smooth stitching |
Warp knitting: Commonly produced on Jacquard warp knitting machines, allowing precise control of mesh size (0.5–5 mm). Suitable for lightweight sets (40–100 g/㎡), such as summer apparel and protective linings.
Weft knitting: Circular knitting machines produce mesh with greater elasticity, ideal for close-fitting sets like sports underwear or loungewear. Typical weight ranges from 60–150 g/㎡ with uniform mesh structure.
Sandwich structure: Some sets use a three-layer mesh design (surface fabric + spacer mesh + backing fabric) to enhance dimensional stability and cushioning, suitable for automotive seat covers and mattress sets.
| Technique | Key Points | Typical Applications |
|---|---|---|
| Overlock binding | Binding tape wraps the mesh edge and is sewn with an overlock stitch (2–3 mm stitch length) for flat edges | Sleeves, hems, home textile edges |
| Rolled binding | Folded binding tape sewn with flat stitching (1.5–2 mm stitch length) for refined edges | Premium garments and decorative sets |
| Heat-sealed binding | Binding tape with hot-melt adhesive is bonded by heat, eliminating needle holes | Waterproof sets such as rainwear or outdoor gear |
Sizing and cutting: Each component (tops, pants, pillowcases, cushion covers) is cut to standard or customized sizes. Mesh cutting follows mesh orientation to prevent tearing.
Sewing details: Matching thread materials are used, with even stitching to avoid mesh damage. Reinforced binding is added at stress points such as shoulders and waist areas.
| Category | Typical Range |
|---|---|
| Mesh fabric weight | Lightweight: 40–80 g/㎡ (apparel); Heavyweight: 100–200 g/㎡ (home textiles, industrial use) |
| Fabric width | 150–180 cm, customizable to reduce fabric waste |
| Mesh size | Small (0.5–1 mm): protection/filtration; Medium (1–3 mm): general use; Large (3–5 mm): maximum breathability |
| Binding tape specs | Width: 1–3 cm; Thickness: 0.3–0.8 mm; Matching or contrasting colors |
| Color fastness | Wash ≥ Grade 4; Rubbing ≥ Grade 3–4; Light ≥ Grade 4, suitable for outdoor use |
Excellent breathability and moisture management: Mesh structure accelerates airflow and sweat evaporation, ensuring comfort in warm conditions and during active use.
Long-lasting durability: Polyester-nylon fibers resist aging and mildew, while bound edges prevent fraying. Durability is improved by over 30% compared to standard mesh sets.
Easy cleaning and maintenance: Hydrophobic properties allow stains to rinse off easily. The fabric dries within 1–2 hours and resists bacterial growth, ideal for frequent use.
Structural stability: Similar thermal shrinkage rates between mesh and binding (≤ 3%) prevent deformation or wrinkling after repeated washing, maintaining a neat appearance.
Apparel: Sportswear sets (breathable and sweat-wicking), outdoor protective clothing (lightweight protection), and loungewear sets (comfortable and skin-friendly). Bound edges enhance wearing comfort and reduce skin irritation.
Home textiles: Sofa cover sets, mattress covers, pillowcases. Mesh improves ventilation and comfort in humid climates, while binding protects edges from wear.
Industrial use: Cleaning sets (wiping cloths, protective covers) and filtration sets (industrial filter mesh, dust covers). Mesh offers effective filtration, and binding ensures structural stability in demanding environments.
Precautions: Avoid sharp objects to prevent mesh damage. Avoid prolonged exposure to strong sunlight to reduce fading and material aging.
Care instructions:
Washing: Use neutral detergent, water temperature ≤ 40°C. Gentle machine wash or hand wash is recommended; avoid aggressive scrubbing of bound edges.
Drying: Air-dry in a shaded, ventilated area. Avoid high-temperature tumble drying to prevent binding shrinkage or deformation.
Storage: Fold neatly and avoid heavy pressure to maintain mesh shape.
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